High-performance aluminum cutting solutions from Kongsberg PCS

What is an aluminum cutter good for and what are the typical challenges?

Aluminum is widely used in display graphics, packaging prototypes, signage and structural elements. It's a durable, lightweight material that allows for a clean, professional finish. However, cutting aluminum sheets or composite panels like ACM (aluminum composite material) brings a unique set of production challenges.

Working with aluminum can bring several challenges that affect both the quality of the cut and the overall efficiency of the production process. Operators and production managers are often under pressure to meet tight deadlines while keeping output consistent, especially when cutting detailed shapes, curves or layered materials.

Because aluminum is a hard material, tools can wear down or break more quickly, especially at high speeds. The quality of the edge can vary, particularly with aluminum composite materials, and if chip extraction isn’t effective or the wrong tool is used, the result can be too much dust and noise. This not only slows things down but can also make the workspace less safe. Often, parts need extra finishing to remove burrs or rough edges, which adds time and effort. Changing between different materials can also take time, especially if the setup is complicated.

Aluminum is a strong and useful material, but without the right equipment and setup, it can be difficult to work with efficiently.

 

How Kongsberg PCS helps solve aluminum cutting challenges

Kongsberg Precision Cutting Systems offers cutting solutions built to handle aluminum and aluminum composite materials efficiently. With a focus on precision, speed and uptime, Kongsberg cutting tables are trusted by manufacturers across signage, packaging, display and industrial sectors.

Our systems are designed to reduce handling, improve edge quality and minimize downtime. From single-sheet prototypes to full-scale production, we support a smarter way to cut.

• High-performance milling tools designed for tough materials and long life
• Vacuum hold-down systems to secure material during fast, high-force operations
• Optimized motion control for smooth edge quality, even at speed
• Automated workflows to reduce manual touchpoints and errors
• Flexible configuration to switch easily between aluminum and other substrates

 

The right table for your aluminum cutting needs

Whether you’re cutting ACM panels for signage or solid aluminum parts for industrial applications, the right table setup matters. Kongsberg PCS offers two main cutting table families, each tailored to different production volumes, material types and operational requirements. 

Each series supports powerful milling options and dust extraction features, keeping your workspace clean and safe.

Kongsberg C series

The C series offers a robust, high-performance platform designed for demanding production environments. With working areas available up to 3.2 meters wide, it provides the capacity needed to process large aluminum composite panels with ease. This makes it particularly well-suited for signage, display graphics and structural applications where panel size and cutting precision are critical.

The table is engineered for high-speed operation without sacrificing stability, delivering consistent results even on complex jobs. Its advanced motion control ensures clean, accurate cuts, while the milling capabilities support both detailed finishing and heavy-duty routing. Whether you're handling short runs or continuous production, the C series offers the speed, precision and reliability to keep output on schedule.

 

Kongsberg X series

The X series is a versatile cutting table designed to support a wide range of production needs, from sample making and prototyping to short-run manufacturing. Its flexibility makes it an ideal solution for environments where multiple materials are processed and quick changeovers are essential. The X series supports a broad selection of tools, allowing users to cut everything from aluminum and ACM to cardboard, foam and plastics—often within the same shift.

For aluminum cutting specifically, it delivers the precision required for smaller batches or detailed components, without adding unnecessary complexity to the workflow. Its compact footprint, intuitive operation and modular design make it a practical choice for businesses looking to stay agile and responsive to varied job demands.

 

 

Tooling made for aluminum cutting

Kongsberg PCS offers specialized tooling designed for aluminum and composite materials. The High Power Milling Unit (HPMU) is a key tool for aluminum cutting. It delivers the force and speed needed for metals while maintaining a high-quality edge finish. Tool cooling and chip extraction features help extend tool life and improve safety.

For applications that require tactile signage or accessibility features, the Braille Tool provides precise, clean dot-forming directly into aluminum panels. This enables ADA-compliant output without secondary processes. Our modular tooling system allows quick swaps, so you can shift between materials and tasks without losing production time.

Whether you're cutting Dibond, Alucobond or solid aluminum sheets, the right tool setup ensures repeatable results. Our modular tooling system allows quick swaps, so you can shift between materials without losing production time.

 

Service and support that keeps production moving

Aluminum cutting environments demand consistency and uptime. Kongsberg PCS supports you through every stage: from setup to daily use, and long-term system care. Our service teams offer training, preventive maintenance and expert diagnostics.

Through remote support tools and local teams across regions, we keep your equipment running at its best. Our spare parts and consumables are easy to source and install. Whether you're scaling up or optimizing an existing process, we’re here to help you get the most from your investment.

 

How Kongsberg PCS can support your aluminum cutting operation

Aluminum is a valuable material in modern production: it’s strong, versatile and delivers great visual impact. But it needs to be handled the right way to avoid delays, rework or quality loss. Kongsberg cutting systems are engineered to meet these demands with precision, reliability and a long-term view of your business.

Whether you’re running high volumes of ACM panels or prototyping new aluminum parts, we offer a scalable solution that fits your production goals. From tables to tooling, software and service, we help you get it right the first time — and every time after that.

Explore the full range of Kongsberg systems or talk to our team to find the right aluminum cutter for your needs.