Dual Heavy Duty Unit

Cut, crease and perforate
without changing tools

The Dual Heavy Duty Unit makes it possible to cut, crease and perforate a single job without the need to change tools.

  • No manual operator intervention for tool changes means time savings
  • Unique 50kg crease wheel downforce, unrivalled on double and triple wall corrugated materials
  • Best in class crease quality, even on materials with a high recycled material content
  • Combined with the CorruSpeed Tool, operators can cut corrugated materials with die-cut like quality, at full machine speed (100 m/min) - the ultimate corrugated production package
  • High speed perforation 100 m/min
Dual Heavy Duty Unit
Dual Heavy Duty Unit
Creasing wheels
50kg down force
Perforation wheels Can be removed

How does it work?

The Dual Heavy Duty Unit is a unique step forward for the Kongsberg digital cutting table range, combining, for the first time, two independent wheels in one heavy-duty unit.

Unlike other solutions, converters maintain all the advantages of the superior downforce and speed, demonstrated in the standard Heavy Duty Unit, with the advantages of additional flexibility and higher throughput.

We're also launching a range of perforation wheel profiles to produce retail-ready packaging.

When is the Dual Heavy Duty Unit useful?

The Dual Heavy Duty Unit is perfect for corrugated display (POP & POS) production and corrugated packaging production. By allowing operators to run corrugated jobs with cutting, creasing and perforation without changing tools, production will be up to 70% faster.

Most importantly, speed and quality will not suffer. Both positions still pack 50kg downforce and are able to run through material at full machine speed. When the CorruSpeed Tool is added into the mix, corrugated board can be cut at 100m/min with die-cut like quality that is not achievable anywhere else.

Dual Heavy Duty Unit

How to install

The Dual Heavy Duty Unit can be installed on all Kongsberg C and Kongsberg XP tables (except on the Kongsberg XP Auto). It requires iPC 2.3 or newer.