Success stories

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Diametric

Addition of Kongsberg X20 boosts productivity & diversity at Diametric

Branding specialist passes on cost savings to customers following efficiency-driving installation.

The results

What changed on the floor

Eliminate bottlenecks

Increased productivity speed to eliminate bottlenecks.

Accelerate production

Minimize setup time and accelerate production to drive efficiency gains.

Bring costs down for customers

Diametric can get jobs through the department at a faster rate, as well as cutting more products from one sheet.

Increase business growth

Diversified offering to increase business growth.

The story

Removing production bottlenecks

The challenge

Removing production bottlenecks

The cut shop had always been a bit of a bottleneck for production. Previously there hadn’t been much investment in the manufacturing plant, and Diametric knew there was a need for new technology.

Pre-Covid, Diametric ran an extensive secret shopper exercise and discovered that setup costs and tooling were proving an issue.

The solution

Efficient and speedy

The instant advantage was the minimal setup time required, particularly for repeat orders, where the programming can be recalled. Then there’s the accelerated running time.

Because Diametric can index cut on the X20, where the only limitation is the sheet size, they can also look at a larger yield on the sheet without worrying about registration issues.

Previously they’d have had to do a lower yield cut because they had to be conscious of the fact the cut needed to be accurate across the whole sheet. But with Kongsberg automation, they can maximize their materials.

The result

Flexibility and diversity

After introducing the cutting table, Diametric was able to pass on cost savings to customers because they can get the job through the department at a faster rate, as well as cutting more products from one sheet.

The versatility of the Kongsberg X20 has also enabled Diametric to move into different fields. Traditionally they work predominantly with plastics, materials like 80-micron vinyl and polycarbonates, but the Kongsberg allows them to use a greater selection of materials and also look at routing their products.

Now, they can take on a wider variety of materials to further support their customers.

With investment in this innovative technology, they are confident they can grow their business further.

Graham Steele

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Managing Director, Diametric

“It’s totally exceeded expectations, and really opened our eyes to the possibilities.”

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Proven results across the industry

Ten Herkel

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Large-format print and signage manufacturer for retail, advertising, and specialty corporate branding

“We were genuinely surprised. When we picked up the cut piece and ran our fingers along the edge, it was simply smooth.”

  • Significant increase in production capacity
  • Flawless cut quality at full machine speed
  • Ability to accept more orders and grow the business

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Could this work for your business?

Every production environment is different, but the challenges are often similar. If you'd like to explore how a Kongsberg solution could help you achieve similar results, our specialists are here to help.

Tell us a little about your application, materials, or production goals, and we'll get back to you with practical guidance tailored to your business.

  • Recommendations based on your applications and production requirements
  • The opportunity to discuss your materials, workflow, and business goals