The i-BF unit of the Feeder & Stacker picking up a cut sheet of corrugated board off a Kongsberg Ultimate cutting table

Automation

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Feeder & Stacker

The perfect way to increase your productivity

Reduce manual handling, accelerate short-run production, and keep your finishing workflow moving. The Kongsberg Feeder & Stacker automates pallet-to-pallet board handling to increase throughput while lowering labor demands and setup time.

The i-BF unit of the Feeder & Stacker picking up a cut sheet of corrugated board off a Kongsberg Ultimate cutting table

Automation that keeps jobs moving

Built for continuous production

The Kongsberg Feeder & Stacker is an automated sheet handling solution designed to eliminate one of the biggest production bottlenecks: manual loading and unloading. By automating pallet-to-pallet board transport, it helps operators process more work with less interruption while maintaining consistent production flow.

Designed specifically for short-run digital finishing environments, the system combines automatic board feeding, reliable material transport, and precise stacking to increase output without increasing labor requirements. Optional underside camera technology further streamlines workflow by eliminating manual registration checks and reducing setup time

Benefits & Features

More output, less handling

Increase production efficiency by automating material movement before and after cutting. The Feeder & Stacker reduces operator intervention, shortens setup time, and helps maintain consistent throughput across a wide range of materials.

Continuous production flow

Automated pallet-to-pallet handling keeps material moving through production with minimal operator intervention. By reducing loading and unloading delays, the system supports longer unattended runs and helps increase overall throughput. More cutting time means more jobs completed per shift.

Faster job setup

The optional Underside Camera automatically detects registration marks, barcodes, and sheet position during loading. This eliminates manual verification and registration calculations, saving up to 30 minutes per job. Faster setup means quicker job turnaround and improved production efficiency.

Precise material handling

Gentle sheet transport, accurate registration, and reliable stack alignment help protect valuable printed materials throughout production. Consistent handling improves finished product quality while reducing the risk of damage and rework. Smooth downstream processing further enhances workflow efficiency.

Simplified, reliable operation

A full-size vacuum plenum plate reduces manual adjustments, while an advanced vacuum system ensures dependable sheet handling across different materials. Combined with a streamlined design and minimal moving parts, this helps reduce maintenance demands and maximize system uptime.

Broad application flexibility

Support for sheet sizes up to 3200x1600 mm and a wide range of materials enables production across packaging, display, and sign applications. From corrugated board and display carton to plastics and honeycomb materials, the system adapts to changing production requirements without compromising efficiency.

Automation with built-in safety

Extended Automation Safety (EAS) is available for Kongsberg C and Ultimate Series systems equipped with a Feeder & Stacker. It supports automated production by helping maintain operator safety, stable operations, and efficient workflows while enabling higher levels of automation.

Technical specifications

Designed for your needs

Max. board size
3200x1600 mm (126 x 63 in.)
Board thickness
Min. 2 mm (0.08 in.)
Max. 50 mm (2 in.)
Max. stack height
915 mm (36 in.)
Max. board weight
30 kg (66 lbs)
6 kg/m² (1.23 lbs/ft²)
Parallel stacks
Up to 4 boards at the same time, depending on material rigidity
(face-up production only)
Registration
Optional Underside Camera for automatic barcode and registration mark detection
Enhanced safety
Extended Automation Safety for safer, uninterrupted production
Compatibility
Kongsberg C and Ultimate Series 6x
(available for all existing installations)

FAQ

Common questions

Can automation help with short-run production?

Yes. Automation is not only for huge batches. It can also help short-run teams reduce repetitive handling, protect printed sheets, and keep jobs moving through the table more consistently.

Can C Series tables be used with automation?

Yes. C Series tables can be combined with automation options such as feeding, stacking, robotic handling, and smart sheet handling. That makes them a strong choice when manual loading is slowing production down.

Is automation worth it for one operator?

It can be. If one person is constantly loading, unloading, checking, and restarting jobs, automation can remove a lot of that back-and-forth. The value depends on how often the table is waiting for hands.

When does a Feeder & Stacker make sense?

A Feeder & Stacker makes sense when loading and unloading are becoming the slow part of the job. It helps move boards from pallet to table and back again with less manual handling.

More info

Resources & Downloads

All downloadable information related to the Feeder & Stacker

Brochure

Kongsberg X Series Brochure

PDF - 1 MB - EN

Brochure

Kongsberg C Series Brochure

PDF - 1 MB - EN

Brochure

Kongsberg Automation Brochure

PDF - 1 MB - EN

Talk to an expert

Validate your next investment

See how the Feeder & Stacker fits your workflow before you buy. Test your materials, ask questions, and evaluate the results firsthand.

  • Benchmark your applications using your own materials
  • Challenge our technology with real production scenarios
  • Find new efficiencies in throughput, quality, and automation