Tooling

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FoamHead

FoamHead

Toolhead variant on X Series dedicated to cutting thick foam materials.

Toolhead & Tool Position

What is it used for

The FoamHead is a heavy-duty toolhead made for cutting a large range of foam materials up to 86 mm thickness, typically used in the protective packaging industry.

It's a variant of the FlexiHead, purpose-built for thicker foam than the Foam Knife Tool insert can handle on a standard FlexiHead. Its reciprocating knife runs at 4,800 strokes per minute with a 4 mm amplitude, and Z-axis control ensures consistent partial cuts, important for many foam designs. Support wheels safeguard the operator from sharp blades and improve cutting by applying pressure on top of the material.

  • Cuts a wide range of foam materials at high speed, up to 86 mm thick
  • Large range of specially designed blades for versatility
  • Support wheels to hold the material down

Features

Technical specifications and compatibility

Specifications

  • Type: Toolhead
  • Suitable for table series: X Series
  • Sales code | 97AR5612
  • Strokes / min | 4,800
  • Amplitude | 4 mm
  • Max cutting thickness | 86 mm
  • Tools that use this toolhead:
    Foam Cutting Unit / Foam Knife Tool (dedicated 86 mm capacity)

Materials

  • Polyethylene foam
  • Expanded polystyrene
  • Fluted core board
  • Paper honeycomb board

Some foam materials may melt and stick to the knife; materials with open cells may require additional support. Requires a high traverse clearance.

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Resources & Downloads

All related downloadable information related to our tooling.

Catalog

Kongsberg X Tooling Guide

PDF - 2.8 MB - EN

Catalog

Kongsberg C Tooling Guide

PDF - 2 MB - EN

Catalog

Kongsberg Ultimate Tooling Guide

PDF - 5.2 MB - EN

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